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Turkey · TUPRAS

Explosion proof mobile phone for TUPRAS in Turkiye

Tüpraş runs four refineries in Türkiye, at İzmit, İzmir, Kırıkkale and Batman, and most of the country’s road fuel passes through them. This page is for the process safety engineers, İSG specialists and shift teams who need an explosion proof mobile phone for Tüpraş refineries that can go where a radio and a notebook go today. The IS-04Z1 is designed for Zone 1 and Zone 21 and is not yet certified. The IS-04Z1 is designed around intrinsic safety rather than a flameproof enclosure.

Launching Q4 2026 · certification programme in progress

SAMS IS-04Z1 explosion proof mobile phone, front view
Local approvalATEX (2014/34/AB)Yönetmelik 2014/34/AB · RG 30 June 2016 no. 29758 · in progress
AvailabilityQ4 2026via authorised distributors
The sites · Tüpraş

What is classified at Tüpraş, and where an explosion proof mobile phone fits

The four refineries are different in scale and in how they are fed. İzmit, at Körfez on the Marmara, and İzmir, at Aliağa on the Aegean, are each rated at 11 million tonnes of crude a year and take cargoes by sea. Kırıkkale, at 5 million tonnes, is supplied through the Ceyhan–Kırıkkale pipeline and sits on the Kızılırmak about 15 km south of the town. Batman, at 1.1 million tonnes, runs domestic crude from small south-eastern fields that arrives by pipeline and by road tanker. At İzmit the residue upgrading project, commissioned by the third quarter of 2015, turns high-sulphur fuel oil into diesel, jet fuel, gasoline and LPG. Each site is a dense cluster of heaters, columns, hydrogen-bearing units and tank farms, which is why a single area can contain Zone 1 gas hazards for hours of every shift.

Refineries and units

İzmit (Körfez)
11 million tonnes a year; crude by sea; residue upgrading complex.
İzmir (Aliağa)
11 million tonnes a year; next to the STAR refinery and Petkim.
Kırıkkale
5 million tonnes a year; crude through the Ceyhan–Kırıkkale pipeline.
Batman
1.1 million tonnes a year; domestic crude by pipeline and road tanker.
Fuel oil conversion
İzmit plant needing periodic maintenance about every five years, disclosed as a 92-day planned stop.
Base oils
Production at İzmir, with solvent and hydrogen-bearing process units.
Permit system
Digital permit to work across the refineries, reported to cover about 8,000 staff and contractors.

Classified areas and work

Distillation and heaters
Fired heaters and columns with hydrocarbon release points close together.
Hydrotreating and hydrogen
Hydrogen is gas group IIC, the hardest group a handset has to meet.
Conversion units
Where heavy residue is turned into lighter products at high temperature and pressure.
Tank farms and spheres
Gauging, sampling and valve work across large floating-roof and pressure storage.
Loading gantries and jetties
Road, rail and marine loading with a high movement count per shift.
Sour streams
Hydrogen sulphide where sour water and sulphur recovery are handled.
Administration and labs
Outside the boundary, though sampling runs cross into it.
Built for local conditions

What a Tüpraş refinery does to a handset

A refinery is a long working day inside the fence. The conditions below are the ones that decide whether a handset is carried at all, as opposed to being left in the control room.

IP ratingIP68
Battery4,000 mAh
Camera50 MP
OSAndroid 16

Turnarounds put thousands of extra people on site

Planned stops bring contractor crews through the gate in large numbers, and each person needs a permit, an isolation record and a way to reach the control room. Android Enterprise enrolment lets Tüpraş issue handsets for the stop and wipe them at demobilisation.

Hydrogen sets the gas group

A handset marked only for a lower gas group is kept out of hydrotreater and hydrogen unit areas. The marking target for the IS-04Z1, II 2 G Ex ib IIC T4, is chosen so that one device is not excluded from the units where it is most useful.

Two coastal refineries, two inland ones

İzmit and İzmir deal with salt air and summer heat, while Kırıkkale and Batman see dust and a colder inland winter. IP68 sealing is aimed at spray, dust and routine cleaning, and the certified temperature range will be published with the datasheet.

Photographs that stand up in an inspection

Gauge readings, a weeping flange or a blind in place are better shown than described. The 50 MP camera and the four-constellation GNSS fix put a legible image and a position into the permit record rather than a verbal note.

Use cases · Tüpraş

Where the IS-04Z1 goes to work.

Turnaround01

Blinding and isolation checks

A supervisor at a refinery stop confirms a blind list at the flange rather than at the permit office. The photograph, the tag number and the time go into one enrolled device.

Operations02

Tank farm gauging and sampling

An outside operator at İzmir or İzmit walks a tank farm route with a work order list, takes readings and photographs a floor drain or a vent, and reports back without leaving the classified area.

Remote sites03

Kırıkkale and Batman call-outs

Smaller refineries and the road-tanker loading around Batman run with thinner crews. One handset covers navigation, the camera and the call to the shift manager.

Questions · Tüpraş

Frequently asked questions

How would a supplier approach Tüpraş procurement?

Tüpraş publishes a supplier management policy and runs a supplier portal at supplier.tupras.com.tr. The first step for any equipment supplier is to read that policy and ask the procurement team what registration and documentation they require. This page makes no claim that SAMS is registered or approved.

How does a refinery turnaround affect handset use?

A planned stop is the busiest period a refinery has for people and permits. Tüpraş has disclosed periodic maintenance of the İzmit fuel oil conversion plant of this kind, planned as a 92-day stop. Handsets for a turnaround should be enrolled in advance, have a role-restricted application set, and be recoverable at the end.

Is one handset valid at all four refineries?

The certificate and marking belong to the device, so they travel with it. What changes is the area classification at each site, and each refinery’s İSG team still has to confirm the zone and temperature class against its own drawings before any handset is issued.

Enquiry · TUPRAS

Ask about the IS-04Z1 for TUPRAS, Turkey

Tell us the site, the zone and gas group, and roughly how many handsets. The SAMS team replies by email with the datasheet and the certification schedule for Turkey. The IS-04Z1 is pre-launch and certification is in progress, so there is no list price yet; indicative pricing is issued in writing against a stated quantity and site.

Enquiry · TUPRAS

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Launching Q4 2026

Evaluating the IS-04Z1 for this site?

Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule for your market.