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Brazil · Braskem

Explosion proof mobile phone for Braskem, Camaçari & Triunfo

An explosion proof mobile phone for Braskem in Brazil has to work across more than one kind of hazardous area on the same site. Braskem is the largest petrochemical producer in the Americas, and its two biggest Brazilian complexes, Camaçari in Bahia and Triunfo in Rio Grande do Sul, put flammable gas units and combustible polymer powder within a few hundred metres of each other. This page is for the HSE, process safety and telecoms teams who set the rules for both. The IS-04Z1 is designed around intrinsic safety rather than a flameproof enclosure.

Launching Q4 2026 · certification and vendor documentation in progress

SAMS IS-04Z1 explosion proof mobile phone, front view
Local approvalINMETRO · Portaria 115/2022Zone 1 / Zone 21 · certification in progress
AvailabilityQ4 2026via authorised distributors
The sites · Braskem

Explosion proof mobile phone use at Braskem Camaçari and Triunfo

Camaçari began commercial operation in 1977 and Triunfo in 1982, and both are built the way integrated petrochemical poles are built: a cracker at the centre, then units that turn its ethylene and propylene into polyethylene, polypropylene and other products. The walk from one end of a unit to the other crosses several classifications. Furnaces and fractionation carry gas, usually with hydrogen in the mix. Downstream, the polymer arrives as powder or pellets and the hazard changes to dust. Braskem also has plants elsewhere in Brazil, including Rio de Janeiro and São Paulo state, and abroad, so site conditions are not uniform.

Sites and units

Camaçari, Bahia
Braskem's largest Brazilian complex, in the industrial pole north of Salvador.
Triunfo, Rio Grande do Sul
The southern petrochemical pole, inland near Porto Alegre.
Cracker and fractionation
Ethylene and propylene production from furnaces and cold-end separation.
Polyethylene and polypropylene lines
Reactors, extruders and pelletisers feeding silos and bagging.
Utilities and storage
Tank farms, flares, cooling water and the pipelines that join units.
Rio de Janeiro and São Paulo plants
Smaller Brazilian sites, including polyethylene lines in Rio de Janeiro.
Operations abroad
Plants in the United States and Mexico, run under local codes.

Hazards by area

Furnaces and cold end
Light hydrocarbons and hydrogen, which is why IIC matters at a cracker.
Polymer powder and pellets
Combustible dust in silos, conveying and bagging, where Zone 21 and 22 are used.
Reactor and extruder halls
Mixed hazards: gas near the reactor, dust and hot surfaces near the finishing line.
Liquid storage and loading
Spheres and tanks of light products and truck or rail loading bays.
Flare and relief systems
Planned and unplanned releases that change the area for a time.
Control rooms and offices
Normally outside the classified boundary and not the use case here.
Contractor laydown areas
Temporary areas next to units during a shutdown, set by the site permit.
Built for local conditions

What two very different climates do to a handset

Camaçari and Triunfo are far apart and neither is gentle. The IS-04Z1 is designed to be one handset for both, so the choices below are the ones a fleet manager is likely to raise.

IP ratingIP68
Battery4,000 mAh
Camera50 MP
OSAndroid 16

Heat and humidity in Bahia, cooler and wetter in the south

Camaçari is tropical and humid. Triunfo has a more temperate climate, with colder winters than most Brazilian industrial sites. IP68 sealing and the rugged build are meant to cover both ends without a second model for each site.

Gas and dust in the same walk

A rounds route can pass a cracker furnace and a polymer silo. The design target covers Zone 1 and Zone 21, so the operator is not asked to leave one phone at a boundary and collect another to carry on.

Static and the polymer plant

Powder handling is a known ignition concern, and what a worker may carry into a bagging hall is set by the area classification and the site's own electrostatic rules. Expect the HSE team to ask for the marking and the conditions of safe use in writing.

Shutdown crews in the hundreds

A planned stop at a cracker brings in many contractors for a few weeks. Android Enterprise enrolment ties a handset to a crew, limits the application set and lets the fleet be wiped when the crew demobilises.

Records for several auditors

The same incident record may be read by Braskem, by a Brazilian regulator and, for a plant abroad, by someone working to a different standard. A timestamped photograph with a four-constellation GNSS fix is easier to defend than a description.

Use cases · Braskem

Where the IS-04Z1 goes to work at Braskem.

Cracker01

Furnace and compressor rounds

An operator checks furnace pass flows, a compressor seal and the cold-end temperatures in one round. Readings, a photograph of a leaking flange and a call to the control room all come from the handset in the classified area.

Polyolefins02

Silo and bagging hall inspection

Dust accumulates where nobody looks. A housekeeping inspection can log layers of powder on ledges with a photograph and a position, and send it to the supervisor before the next shift.

Shutdown03

Contractor crews on a stop

A turnaround planner needs to know who is inside which unit and whether an isolation is complete. A managed handset gives each contractor crew the same tools and removes them at the end.

Questions · Braskem

Frequently asked questions

Is the IS-04Z1 certified for use at Braskem sites yet?

No. The device is pre-launch, and certification, including IECEx and the INMETRO route needed for Brazil, is in progress ahead of the Q4 2026 launch. Any evaluation would be on the basis of the datasheet and the written certification schedule.

Which hazards at a petrochemical complex does the design target cover?

The target is Zone 1 gas and Zone 21 dust. Whether a particular silo, hall or furnace area falls inside that scope depends on its classification drawing, which only the site can confirm.

Would approval at Camaçari carry to Triunfo or to Braskem's plants abroad?

Do not assume it. Each site and each country has its own authority and records. Common documentation helps, but the local team decides.

Is Braskem the same as Petrobras?

No. Braskem is a separate petrochemical company with its own procurement and safety procedures, and a supplier would deal with each independently.

Enquiry · Braskem

Ask about the IS-04Z1 for Braskem, Brazil

Tell us the site, the zone and gas group, and roughly how many handsets. The SAMS team replies by email with the datasheet and the certification schedule for Brazil. The IS-04Z1 is pre-launch and certification is in progress, so there is no list price yet; indicative pricing is issued in writing against a stated quantity and site.

Enquiry · Braskem

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Launching Q4 2026

Evaluating the IS-04Z1 for this site?

Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule for your market.