Urban setting
The refinery sits in the dense Rio metropolitan area with road links to the city and airport.
A natural-gas power unit of 63 MW has served the refinery since 1976, so the site generates part of its own electricity as well as processing fuels and lubricants. It hosts the Petrobras Duque de Caxias refinery (Reduc), which started up in 1961, so refining and gas-processing units create Zone 1 areas. This page explains what to look for in a rugged mobile phone for Duque de Caxias, and where the IS-04Z1 stands against that list today.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Duque de Caxias: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Current position: certification in progress, nothing issued, launch targeted for Q4 2026. An operator's own vendor approval is a separate step. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Ingress protection | IP65 to IP68 sealing | IP68 design |
| Drop and shock | A stated drop height onto concrete | Specification on request |
| Explosion protection | A separate certificate and marking | In progress; not issued |
| Where it applies | Duque de Caxias: Refinery process units, Tank farms and pipelines, Loading and dispatch areas | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Duque de Caxias. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
The companies on site and the hazardous-area types a handset is likely to meet there.
The refinery sits in the dense Rio metropolitan area with road links to the city and airport.
Reduc makes more than 40 products and has a stated capacity of 239,000 barrels a day.
The Reduc delayed coking unit started operating in July 2008 after an investment of about one billion dollars, converting heavy feedstock into diesel and naphtha and producing petroleum coke.
The Duque de Caxias refinery (Reduc) has operated since 1961, ranks among Brazil's largest by crude capacity, and supplies about 80 percent of the country's lubricants while leading natural gas processing.
The Duque de Caxias refinery complex covers about 13 square kilometres beside Rodovia Washington Luis in the Campos Eliseos district, making it a very large industrial site inside the Rio de Janeiro metropolitan area.
Reduc is listed among the Petrobras refineries receiving modernisation (revamp) projects in the company's refining investment portfolio, alongside Replan and the Presidente Bernardes refinery.
A rugged phone is built to survive water, dust, drops and rough handling, usually rated by an IP code and a drop specification. Ruggedness is an environmental property: it says nothing about whether a phone may be used where flammable gas or dust is present. That is decided by explosion-protection certification and marking.
The IS-04Z1 combines both: an IP68 sealed rugged build and a design for Zone 1 and Zone 21 (marking target Ex ib IIC T4). The explosion-protection certificates are in progress and none has been issued.
In Duque de Caxias. Urban setting does not remove dust, rain, humidity and coastal salt from the working day on Guanabara Bay. IP68 gives strong ingress protection for outdoor refinery use. It is not an explosion-protection rating, and the Ex marking remains what Petrobras checks at the gate.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
Not yet. The IS-04Z1 is pre-launch and its certification is still in progress ahead of a Q4 2026 launch. No unit goes into a classified area before the certificate covering it exists. The datasheet, the certification schedule and safe-area evaluation units are available now.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
It is designed to IP68 sealing, with glove-friendly controls. Ruggedness is not explosion protection: that depends on the certificates, which are in progress.
Likely candidates are refinery process units, tank farms and pipelines, loading and dispatch areas, biofuel (saf and renewable diesel) processing. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Large refineries run planned turnarounds, and Reduc is in Petrobras' revamp programme. Exact dates are set by the operator, so confirm shutdown windows, contractor induction rules and permit-to-work practice before scheduling visits with portable equipment.
Process units, lubricant and gas processing areas, tank farms and loading points commonly contain classified zones. Each area's gas group and temperature class is defined in the refinery's classification drawings, so ask the safety department for them before specifying a handheld device.
Possibly. SAF and renewable diesel processing is a different product stream from the original refinery units, so its area classification may differ. Do not assume one marking fits all. Ask Petrobras for the classification of the exact unit before choosing a device.
Other guides for Duque de Caxias, other places in Brazil, and the pages behind them.
Send the site, zone and gas group and roughly how many handsets. We reply by email with the datasheet and the certification schedule.
Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule.