Large multi-product site
Reduc makes more than 40 products and has a stated capacity of 239,000 barrels a day.
Duque de Caxias is an industrial municipality on Guanabara Bay about 17 km from downtown Rio de Janeiro. It hosts the Petrobras Duque de Caxias refinery (Reduc), which started up in 1961, so refining and gas-processing units create Zone 1 areas. This page explains what to look for in an intrinsically safe mobile phone for Duque de Caxias, and where the IS-04Z1 stands against that list today.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Duque de Caxias: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Where things stand: the IS-04Z1 has not launched, and none of its four certification routes has produced a certificate yet. Operator approval runs on its own timeline. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Level of protection | ia, ib or ic matched to the zone | ib, for Zone 1 |
| Entity parameters | Uo, Io and Po within the device limits | Published with the certificate |
| Accessories | Chargers and cases certified with the device | Defined at certification |
| Where it applies | Duque de Caxias: Refinery process units, Tank farms and pipelines, Loading and dispatch areas | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Duque de Caxias. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
The companies on site and the hazardous-area types a handset is likely to meet there.
Reduc makes more than 40 products and has a stated capacity of 239,000 barrels a day.
Petrobras plans US$4.6 billion for Reduc in 2026-2030, with maintenance shutdowns of the coking and hydrotreating units scheduled in 2026.
The Reduc delayed coking unit started operating in July 2008 after an investment of about one billion dollars, converting heavy feedstock into diesel and naphtha and producing petroleum coke.
A natural-gas power unit of 63 MW has served the refinery since 1976, so the site generates part of its own electricity as well as processing fuels and lubricants.
The Duque de Caxias refinery (Reduc) has operated since 1961, ranks among Brazil's largest by crude capacity, and supplies about 80 percent of the country's lubricants while leading natural gas processing.
The Duque de Caxias refinery complex covers about 13 square kilometres beside Rodovia Washington Luis in the Campos Eliseos district, making it a very large industrial site inside the Rio de Janeiro metropolitan area.
Intrinsic safety limits the electrical and thermal energy in a circuit so that neither a spark nor a hot surface can ignite a gas or dust atmosphere, even when a fault occurs. The ib level, used for Zone 1, tolerates one fault. It is the usual way to make a handheld device that a worker carries continuously through a hazardous area.
The IS-04Z1 is designed on this principle for Zone 1 and Zone 21 (marking target II 2 G Ex ib IIC T4). Intrinsic safety is a design basis, not a certificate: certification is in progress and none has been issued yet.
In Duque de Caxias. Maintenance shutdowns of the coking and hydrotreating units are scheduled in 2026, and shutdown walkdowns need handhelds that can safely enter process units. Intrinsic safety suits those inspections. The IS-04Z1 is designed for such use and is awaiting certification.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
No. Nothing can be bought or taken into a classified area today: certification is in progress and launch is planned for Q4 2026. What is available now is the datasheet, the written certification schedule and evaluation units for safe-area use.
No price is published. While certification is in progress there is no list price and no committed lead time, and a supplier quoting a firm figure for an uncertified Ex handset is promising something it cannot stand behind. Indicative pre-launch pricing is issued in writing against a stated quantity and site.
The circuits are designed to limit energy so a spark or hot surface cannot ignite a gas or dust atmosphere, even with one fault (level ib, Zone 1). Certification of that design is in progress.
Likely candidates are refinery process units, tank farms and pipelines, loading and dispatch areas, biofuel (saf and renewable diesel) processing. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Large refineries run planned turnarounds, and Reduc is in Petrobras' revamp programme. Exact dates are set by the operator, so confirm shutdown windows, contractor induction rules and permit-to-work practice before scheduling visits with portable equipment.
Process units, lubricant and gas processing areas, tank farms and loading points commonly contain classified zones. Each area's gas group and temperature class is defined in the refinery's classification drawings, so ask the safety department for them before specifying a handheld device.
Possibly. SAF and renewable diesel processing is a different product stream from the original refinery units, so its area classification may differ. Do not assume one marking fits all. Ask Petrobras for the classification of the exact unit before choosing a device.
More on Duque de Caxias, and on other places in Brazil.
Send the site, zone and gas group and roughly how many handsets. We reply by email with the datasheet and the certification schedule.
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