Refinery
MRPL was established in 1988, is a subsidiary of ONGC and has a design capacity of 15 million tonnes a year, including a polypropylene unit.
Mangaluru is a port city in Karnataka with the 15 million tonne MRPL refinery at Katipalla, a petrochemical unit in the adjoining Mangalore Special Economic Zone, and an Indian strategic crude storage cavern. These create hazardous areas in processing and storage. If you are specifying an intrinsically safe smartphone for Mangaluru (Mangalore), Karnataka, this page covers the markings, the approvals and the current certification status of the IS-04Z1.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Mangaluru (Mangalore), Karnataka: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Current position: certification in progress, nothing issued, launch targeted for Q4 2026. An operator's own vendor approval is a separate step. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Level of protection | ia, ib or ic matched to the zone | ib, for Zone 1 |
| Entity parameters | Uo, Io and Po within the device limits | Published with the certificate |
| Accessories | Chargers and cases certified with the device | Defined at certification |
| Where it applies | Mangaluru (Mangalore), Karnataka: Refinery process units, Petrochemical aromatics and polypropylene units, Underground crude storage caverns | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Mangalore India. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
A short profile of the site and the kinds of classified area that matter for portable equipment.
MRPL was established in 1988, is a subsidiary of ONGC and has a design capacity of 15 million tonnes a year, including a polypropylene unit.
The Mangalore SEZ covers about 1,600 acres, 15 km from the city off NH 66, and houses OMPL, a petrochemical unit with about 1 million tonnes a year of paraxylene capacity.
It has two hydrocrackers for premium diesel, two continuous catalytic reformers for high-octane petrol and a 0.44 million tonne polypropylene unit.
Mangaluru lies between the Arabian Sea and the Western Ghats, 352 kilometres west of Bengaluru and 297 kilometres south of Goa, and has all four modes of transport.
MRPL, established in 1988 at Katipalla north of Mangaluru, has a design capacity of 15 million tonnes a year and processes crudes of 24 to 46 API gravity, light to heavy and sour to sweet.
Humidity averages about 75 percent and peaks at around 93 percent in July, with a lowest average of about 56 percent in January.
Intrinsic safety limits the electrical and thermal energy in a circuit so that neither a spark nor a hot surface can ignite a gas or dust atmosphere, even when a fault occurs. The ib level, used for Zone 1, tolerates one fault. It is the usual way to make a handheld device that a worker carries continuously through a hazardous area.
The IS-04Z1 is designed on this principle for Zone 1 and Zone 21 (marking target II 2 G Ex ib IIC T4). Intrinsic safety is a design basis, not a certificate: certification is in progress and none has been issued yet.
In Mangaluru (Mangalore), Karnataka. Inspection rounds across refinery process units, petrochemical aromatics and polypropylene units, and cavern pumping areas are repetitive and spread widely. An intrinsically safe handheld supports logging in place. The IS-04Z1 is designed for this kind of work, subject to certification still in progress.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
Not today. Until the certificates are issued the IS-04Z1 stays out of classified areas, and until launch there is nothing to purchase. You can ask for the datasheet and the certification schedule, or book a safe-area evaluation unit.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
The circuits are designed to limit energy so a spark or hot surface cannot ignite a gas or dust atmosphere, even with one fault (level ib, Zone 1). Certification of that design is in progress.
Likely candidates are refinery process units, petrochemical aromatics and polypropylene units, underground crude storage caverns, marine terminal. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
The refinery includes crude distillation, hydrocrackers, reformers and a polypropylene unit, with tank farms and port connections, all with classified areas defined by the operator. Request the area classification before entering.
The period from December to March is very dry, while 95 percent of the annual rain falls between May and September. Many operators schedule outdoor work accordingly.
No. They are run by different organisations, so each classifies its own areas and sets its own equipment rules. Confirm with MRPL and with the SEZ petrochemical operator separately. Approval at one does not imply approval at the other.
Related guides for Mangalore India and for India.
Tell us what you need to equip and where. The SAMS team answers by email with the datasheet and where each certification route stands.
Send the zone and gas group of your site and we will reply with the datasheet and schedule.