Gas export
Pre-salt gas reaches the onshore Boaventura plant at Itaborai through the Rota 3 pipeline.
The Santos Basin spans about 352,000 km2, mostly offshore, around 300 km southeast of Santos, and borders the coasts of Rio de Janeiro, Sao Paulo, Parana and Santa Catarina states. Its FPSOs create Zone 1 areas on process decks and in storage and offloading areas. This page explains what to look for in a rugged smartphone for Santos Basin, and where the IS-04Z1 stands against that list today.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Santos Basin: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Status: pre-launch. IECEx, ATEX, UKEX and NEC 500 certification is in progress and no certificate has been issued; launch is planned for Q4 2026. A buyer's engineering review is separate from the certificate. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Ingress protection | IP65 to IP68 sealing | IP68 design |
| Drop and shock | A stated drop height onto concrete | Specification on request |
| Explosion protection | A separate certificate and marking | In progress; not issued |
| Where it applies | Santos Basin: Platform process modules, Wellhead areas, Gas compression and export | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Santos Basin. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
The companies on site and the hazardous-area types a handset is likely to meet there.
Pre-salt gas reaches the onshore Boaventura plant at Itaborai through the Rota 3 pipeline.
Fields use FPSOs; Buzios alone reached 1 million barrels of oil equivalent a day operated with six platforms.
The basin is known for thick salt layers that deform into structures in the subsurface, and the pre-salt Tupi reservoir sits in microbialite carbonates of the Guaratiba Group beneath that salt.
Petrobras reported pre-salt production of 2.45 million barrels of oil equivalent a day in 2025, about 82% of its total output, which shows how much of its production now comes from pre-salt fields.
Two new pre-salt platforms started in 2025 in the Santos Basin: the FPSO Almirante Tamandaré at the Búzios field and the FPSO Alexandre de Gusmão at the Mero field.
Giant fields found since 2007 include Tupi (about 8 billion barrels), Jupiter (about 1.6 billion barrels and 17 trillion cubic feet of gas) and Libra, estimated at 8 to 12 billion recoverable barrels.
A rugged phone is built to survive water, dust, drops and rough handling, usually rated by an IP code and a drop specification. Ruggedness is an environmental property: it says nothing about whether a phone may be used where flammable gas or dust is present. That is decided by explosion-protection certification and marking.
The IS-04Z1 combines both: an IP68 sealed rugged build and a design for Zone 1 and Zone 21 (marking target Ex ib IIC T4). The explosion-protection certificates are in progress and none has been issued.
In Santos Basin. Offshore in the South Atlantic, salt, spray and heat challenge any electronics. IP68 resists water and dust ingress, which helps on open decks. It is not an explosion-protection rating, and it does not replace the Ex marking operators check.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
No. Nothing can be bought or taken into a classified area today: certification is in progress and launch is planned for Q4 2026. What is available now is the datasheet, the written certification schedule and evaluation units for safe-area use.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
It is designed to IP68 sealing, with glove-friendly controls. Ruggedness is not explosion protection: that depends on the certificates, which are in progress.
Likely candidates are platform process modules, wellhead areas, gas compression and export, offloading areas. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Typically the turret and riser area, process and gas treatment decks, compression and CO2 handling areas, crude storage and offloading, and helideck fuel. Zones, gas groups and temperature classes are on the unit's classification drawings, so request them before choosing handheld devices.
The basin lies roughly 300 km southeast of Santos and the best-known discoveries are far offshore in deep water, so crew changes are mainly by helicopter and supply is by vessel. Confirm carry-on rules for powered devices with the operator.
Pre-salt units are far offshore, so crews and equipment move by helicopter and supply vessel. Spares need planning in advance. Confirm approvals, documentation and delivery routes with the operator and its contractors before relying on offshore replacement.
More on Santos Basin, and on other places in Brazil.
Send the site, zone and gas group and roughly how many handsets. We reply by email with the datasheet and the certification schedule.
Name the site and the operator and we will send what is available before launch.