Pre-salt gas
The site receives rich gas that is processed into natural gas, LPG and C5+ for the petrochemical and fuel markets.
The Boaventura Energy Complex at Itaborai, Rio de Janeiro state, is the former Comperj petrochemical project. Its gas processing unit, fed by the 355 km Rota 3 pipeline from the Santos Basin pre-salt, has operated commercially since November 2024 and reached 21 million cubic metres a day of capacity with a second train in May 2025. If you are specifying an industrial smartphone for Itaborai (Boaventura Energy Complex, formerly Comperj), this page covers the markings, the approvals and the current certification status of the IS-04Z1.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Itaborai (Boaventura Energy Complex, formerly Comperj): pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Where things stand: the IS-04Z1 has not launched, and none of its four certification routes has produced a certificate yet. A buyer's engineering review is separate from the certificate. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Ingress protection | IP rating for dust and water | IP68 design |
| Fleet management | EMM and MDM support | Android 16 with EMM and MDM |
| Explosion protection | A separate certificate and marking | In progress; not issued |
| Where it applies | Itaborai (Boaventura Energy Complex, formerly Comperj): Natural gas processing unit, Gas pipeline receiving area, LPG and C5+ product handling | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Itaborai Petrochemical. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
Who operates there and which kinds of classified area a handset would meet, from the SAMS site research.
The site receives rich gas that is processed into natural gas, LPG and C5+ for the petrochemical and fuel markets.
Petrobras has announced base-oil, diesel and jet fuel units for the complex and a link with Reduc; these are plans, so work may be under construction.
The aromatics section of the original design included butadiene at 154,000 t/y, styrene at 400,000 t/y and benzene at 355,000 t/y, so flammable liquids and vapours were central to the plan.
The site has since been re-profiled and appears in project listings as the Boaventura Energy Complex (formerly Comperj and Polo GasLub), with oil refining, ethylene, propylene and bioethanol among its topics.
The Rio de Janeiro Petrochemical Complex (Comperj) in Itaborai was built by Petrobras on about 45 km2 of land, making it the company's largest single enterprise and one of the largest industrial sites in the world.
Itaborai is linked to Sao Goncalo and Niteroi by the Niteroi-Manilha highway, and most drivers heading west use the Sao Goncalo, Niteroi and Rio de Janeiro route rather than the Baixada Fluminense roads.
“Industrial” describes a phone built for plant conditions: sealed, drop-resistant and manageable at fleet scale through Android Enterprise. It does not by itself mean the phone may enter a classified area. Only a device with a valid explosion-protection certificate and marking may do that.
The IS-04Z1 is designed to be both an industrial Android phone (IP68, 4,000 mAh battery, 50 MP camera, Android 16 with EMM and MDM support) and an intrinsically safe one. Its explosion-protection certificates are in progress and have not been issued.
In Itaborai (Boaventura Energy Complex, formerly Comperj). A site that is both operating and under construction mixes plant operators with large construction crews, so fleet control matters. EMM or MDM enrolment gives each team the right apps, and charging belongs in safe areas. Itaborai lies east of Guanabara Bay, linked to Niteroi by road.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
Not today. Until the certificates are issued the IS-04Z1 stays out of classified areas, and until launch there is nothing to purchase. You can ask for the datasheet and the certification schedule, or book a safe-area evaluation unit.
No price is published. While certification is in progress there is no list price and no committed lead time, and a supplier quoting a firm figure for an uncertified Ex handset is promising something it cannot stand behind. Indicative pre-launch pricing is issued in writing against a stated quantity and site.
Yes by design: IP68 sealing, a 4,000 mAh battery, a 50 MP camera and Android 16 with EMM and MDM support. The explosion-protection certificates are separate and still in progress.
Likely candidates are natural gas processing unit, gas pipeline receiving area, lpg and c5+ product handling, planned refining and lubricant units. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
It mainly affects environmental permitting rather than device choice, since parts of the municipality lie in the Macacu river basin protection area. For instruments, the site's permit conditions and spill-prevention rules are the practical guide, so ask the HSE team.
Typically cracker, polymer, aromatics and tank farm areas, with gas groups from IIA through IIC where hydrogen is present. The operator's classification drawings define zones and temperature classes, so ask for them before choosing mobile devices.
The site processes rich gas into natural gas, LPG and C5+, so light hydrocarbons are present. Check that the gas group and temperature class on the label suit the operator's classification of each unit. Do not assume a single marking covers every area.
More on Itaborai Petrochemical, and on other places in Brazil.
Send the site, zone and gas group and roughly how many handsets. We reply by email with the datasheet and the certification schedule.
Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule.