Turnaround cycles
Planned maintenance shutdowns bring large contractor workforces into classified areas; Reduc, for example, has shutdowns scheduled in 2026.
This is a regional grouping rather than a single site. The Abreu e Lima refinery in Ipojuca, Pernambuco, is being expanded with a new production line to refine heavy crude from the pre-salt region. This page explains what to look for in a hazardous area smartphone for Brazilian refineries, and where the IS-04Z1 stands against that list today.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Brazilian refineries: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Current position: certification in progress, nothing issued, launch targeted for Q4 2026. A buyer's engineering review is separate from the certificate. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Zone | 0, 1 or 2 for gas; 20, 21 or 22 for dust | Designed for Zone 1 and Zone 21 |
| Gas group | IIA, IIB or IIC | IIC (target) |
| Area drawing | The operator's own classification drawing | Decided by the site operator |
| Where it applies | Brazilian refineries: Refinery process units, Crude and product tank farms, Loading racks and jetties | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Brazil Refineries. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
A short profile of the site and the kinds of classified area that matter for portable equipment.
Planned maintenance shutdowns bring large contractor workforces into classified areas; Reduc, for example, has shutdowns scheduled in 2026.
Petrobras has sold some refineries (for example RLAM in Bahia and Reman in Manaus), so procurement rules differ by owner.
Petrobras' REPLAN refinery at Paulinia, Sao Paulo, is the largest in Brazil at 434,000 barrels per day, and the 208,000 b/d REPAR refinery at Araucaria, Parana, is another major site in the 2024-28 plan.
Regap has a photovoltaic plant of 13,300 kW with about 20,000 solar panels, the first at a Petrobras refinery, and Petrobras plans 55.5 MW of solar capacity across its refining sites.
At the Gabriel Passos refinery (Regap) in Betim, Minas Gerais, capacity of 166,000 b/d is being raised by 25,000 b/d with start-up planned for 2027, and sustainable aviation fuel production is being introduced.
Of eight refineries once offered for sale, only two were sold (Mataripe and the Manaus refinery), and Petrobras later resumed investing in the rest of its refining park.
A hazardous area is a place where flammable gas, vapour or combustible dust may be present. Standards divide these into zones: Zones 0, 1 and 2 for gas and vapour, and Zones 20, 21 and 22 for dust. Zone 1 and Zone 21 are the tier where an explosive atmosphere is likely to occur in normal operation, which is where the IS-04Z1 is designed to work. Anything carried in must be marked for the zone, gas group and temperature class of the area.
No certificate has been issued for the IS-04Z1 yet, so it must not be taken into a classified area until the certificate covering it exists and the site operator has accepted it.
In Brazilian refineries. This grouping covers about ten Petrobras refineries, so classified areas include process units, crude and product tank farms, loading racks and jetties, hydrotreater and hydrogen units, and flare and wastewater areas. Each refinery operator classifies its own plant. SAMS does not classify any area.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
Not yet. The IS-04Z1 is pre-launch and its certification is still in progress ahead of a Q4 2026 launch. No unit goes into a classified area before the certificate covering it exists. The datasheet, the certification schedule and safe-area evaluation units are available now.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
Zone 1 and Zone 21 (gas and dust) with gas group IIC and temperature class T4, subject to certification. It must not be used in a classified area before its certificate is issued and the site has accepted it.
Likely candidates are refinery process units, crude and product tank farms, loading racks and jetties, hydrotreater and hydrogen units. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Refinery contractors typically check Ex certification marking, temperature class and gas group against the area classification, plus local radio approval. The detail varies by site and contractor, so confirm the requirement with the refinery safety group and your contractor induction pack.
Often. During shutdowns and revamps, work shifts between live and isolated units, and permits define which areas are gas-tested. Many sites keep the same Ex requirement for the whole fence line to avoid errors, so confirm with the operator and the turnaround contractor.
Maintenance shutdowns are a natural point, because large contractor workforces enter classified areas, and Reduc has shutdowns scheduled in 2026. Plan MDM enrolment and charging well before mobilisation. Confirm timing and rules with the site operator, as schedules change.
Other guides for Brazil Refineries, other places in Brazil, and the pages behind them.
Send the site, zone and gas group and roughly how many handsets. We reply by email with the datasheet and the certification schedule.
Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule.