Refinery modernisation
The modernised refinery is ramping up towards about 405,000 barrels a day, and contractors were still completing final units into late 2025 and early 2026.
Sitra is an island on the east side of Bahrain Island whose northern part is an industrial area. It hosts the Bapco Sitra refinery, whose $7 billion modernisation was inaugurated in December 2024, and the GARMCO aluminium rolling mill, so refinery and heavy-industry hazardous areas are present. If you are specifying an intrinsically safe smartphone for Sitra, Bahrain, this page covers the markings, the approvals and the current certification status of the IS-04Z1.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Sitra, Bahrain: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Current position: certification in progress, nothing issued, launch targeted for Q4 2026. A buyer's engineering review is separate from the certificate. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Level of protection | ia, ib or ic matched to the zone | ib, for Zone 1 |
| Entity parameters | Uo, Io and Po within the device limits | Published with the certificate |
| Accessories | Chargers and cases certified with the device | Defined at certification |
| Where it applies | Sitra, Bahrain: Hydrogen and hydrocracking units, Sulphur recovery units, Gas pipeline terminus | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Sitra. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
Who operates there and which kinds of classified area a handset would meet, from the SAMS site research.
The modernised refinery is ramping up towards about 405,000 barrels a day, and contractors were still completing final units into late 2025 and early 2026.
The northern part of the island is an industrial area, with oil storage in the south and a gas pipeline link to Saudi Arabia.
East Sitra City, a reclamation project off the eastern coast, increased the island's size by about 50 percent and hosts new residential development.
Construction work on an upgrade of Bapco's Sitra refinery started in March 2019, including a new resid hydrocracking unit planned to be operational by 2023.
Sitra handles Bahrain's whole petroleum output and hosts the Port of Sitra.
The first oil infrastructure on Sitra was built in 1934 by Bapco, including a draw bridge connecting the island to Bahrain Island.
Intrinsic safety limits the electrical and thermal energy in a circuit so that neither a spark nor a hot surface can ignite a gas or dust atmosphere, even when a fault occurs. The ib level, used for Zone 1, tolerates one fault. It is the usual way to make a handheld device that a worker carries continuously through a hazardous area.
The IS-04Z1 is designed on this principle for Zone 1 and Zone 21 (marking target II 2 G Ex ib IIC T4). Intrinsic safety is a design basis, not a certificate: certification is in progress and none has been issued yet.
In Sitra, Bahrain. Turnaround and commissioning work at a refinery means many people walking process units, tank farms and the gas pipeline terminus with phones for photos, permits and checklists. An intrinsically safe handheld avoids carrying an ordinary phone into classified areas. The IS-04Z1 is designed for that role once certified.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
Not yet. The IS-04Z1 is pre-launch and its certification is still in progress ahead of a Q4 2026 launch. No unit goes into a classified area before the certificate covering it exists. The datasheet, the certification schedule and safe-area evaluation units are available now.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
The circuits are designed to limit energy so a spark or hot surface cannot ignite a gas or dust atmosphere, even with one fault (level ib, Zone 1). Certification of that design is in progress.
Likely candidates are refinery process units, crude and product storage, hydrogen and hydrocracking units, sulphur recovery units. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Construction of a refinery upgrade began in March 2019 and included a new resid hydrocracking unit planned for operation by 2023. Confirm the current project and commissioning status with Bapco.
Mainly the Bapco refinery and storage reservoirs, with process units, tank farms and loading facilities, plus the port. The extrusion and other light industry may have limited zones. Ask each operator for its classification drawing.
It can, because hydrogen units sit in the most demanding gas group, so the marking must cover that group. Sitra has hydrogen and hydrocracking units. Ask the operator for the classification of each unit and compare it with the device label rather than assuming one marking fits the whole refinery.
Related guides for Sitra and for Bahrain.
Share the site details and quantity. You will get the datasheet and the certification schedule back by email; pricing is indicative only until launch.
Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule.