Large floating units
Fields use FPSOs; Buzios alone reached 1 million barrels of oil equivalent a day operated with six platforms.
The Santos Basin is an offshore province in the South Atlantic, roughly 300 km south-east of Santos, spanning about 352,000 square kilometres and holding major pre-salt fields such as Tupi, Buzios and Mero. Its FPSOs create Zone 1 areas on process decks and in storage and offloading areas. If you are specifying an intrinsically safe smartphone for Santos Basin, this page covers the markings, the approvals and the current certification status of the IS-04Z1.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Santos Basin: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Status: pre-launch. IECEx, ATEX, UKEX and NEC 500 certification is in progress and no certificate has been issued; launch is planned for Q4 2026. Operator approval runs on its own timeline. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Level of protection | ia, ib or ic matched to the zone | ib, for Zone 1 |
| Entity parameters | Uo, Io and Po within the device limits | Published with the certificate |
| Accessories | Chargers and cases certified with the device | Defined at certification |
| Where it applies | Santos Basin: Platform process modules, Wellhead areas, Gas compression and export | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Santos Basin. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
Who operates there and which kinds of classified area a handset would meet, from the SAMS site research.
Fields use FPSOs; Buzios alone reached 1 million barrels of oil equivalent a day operated with six platforms.
Pre-salt units are far offshore, so crews and equipment move by helicopter and supply vessel.
The basin is known for thick salt layers that deform into structures in the subsurface, and the pre-salt Tupi reservoir sits in microbialite carbonates of the Guaratiba Group beneath that salt.
Petrobras reported pre-salt production of 2.45 million barrels of oil equivalent a day in 2025, about 82% of its total output, which shows how much of its production now comes from pre-salt fields.
The Santos Basin spans about 352,000 km2, mostly offshore, around 300 km southeast of Santos, and borders the coasts of Rio de Janeiro, Sao Paulo, Parana and Santa Catarina states.
Two new pre-salt platforms started in 2025 in the Santos Basin: the FPSO Almirante Tamandaré at the Búzios field and the FPSO Alexandre de Gusmão at the Mero field.
Intrinsic safety limits the electrical and thermal energy in a circuit so that neither a spark nor a hot surface can ignite a gas or dust atmosphere, even when a fault occurs. The ib level, used for Zone 1, tolerates one fault. It is the usual way to make a handheld device that a worker carries continuously through a hazardous area.
The IS-04Z1 is designed on this principle for Zone 1 and Zone 21 (marking target II 2 G Ex ib IIC T4). Intrinsic safety is a design basis, not a certificate: certification is in progress and none has been issued yet.
In Santos Basin. Rounds on a large FPSO, such as one of the platforms at Buzios, cover long distances between modules. A handheld that is intrinsically safe lets inspectors work with checklists and photos wherever they are. The IS-04Z1 is designed for this, subject to certification.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
No. Nothing can be bought or taken into a classified area today: certification is in progress and launch is planned for Q4 2026. What is available now is the datasheet, the written certification schedule and evaluation units for safe-area use.
There is no list price yet. SAMS gives indicative pre-launch pricing in writing, against a stated quantity and site, and does not commit to a lead time before certification completes.
The circuits are designed to limit energy so a spark or hot surface cannot ignite a gas or dust atmosphere, even with one fault (level ib, Zone 1). Certification of that design is in progress.
Likely candidates are platform process modules, wellhead areas, gas compression and export, offloading areas. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
Typically the turret and riser area, process and gas treatment decks, compression and CO2 handling areas, crude storage and offloading, and helideck fuel. Zones, gas groups and temperature classes are on the unit's classification drawings, so request them before choosing handheld devices.
The basin lies roughly 300 km southeast of Santos and the best-known discoveries are far offshore in deep water, so crew changes are mainly by helicopter and supply is by vessel. Confirm carry-on rules for powered devices with the operator.
Pre-salt units are far offshore, so crews and equipment move by helicopter and supply vessel. Spares need planning in advance. Confirm approvals, documentation and delivery routes with the operator and its contractors before relying on offshore replacement.
Other guides for Santos Basin, other places in Brazil, and the pages behind them.
Tell us what you need to equip and where. The SAMS team answers by email with the datasheet and where each certification route stands.
Name the site and the operator and we will send what is available before launch.