Refinery
MRPL was established in 1988, is a subsidiary of ONGC and has a design capacity of 15 million tonnes a year, including a polypropylene unit.
Mangaluru is a port city in Karnataka with the 15 million tonne MRPL refinery at Katipalla, a petrochemical unit in the adjoining Mangalore Special Economic Zone, and an Indian strategic crude storage cavern. These create hazardous areas in processing and storage. If you are specifying an industrial smartphone for Mangaluru (Mangalore), Karnataka, this page covers the markings, the approvals and the current certification status of the IS-04Z1.
Pre-launch · certification in progress · Launching Q4 2026
Short answer. The SAMS IS-04Z1 is the intrinsically safe smartphone covered here for Mangaluru (Mangalore), Karnataka: pre-launch, designed for Zone 1 and Zone 21 (marking target Ex ib IIC T4), with certification in progress and no certificate issued.
Status: pre-launch. IECEx, ATEX, UKEX and NEC 500 certification is in progress and no certificate has been issued; launch is planned for Q4 2026. Operator approval runs on its own timeline. Certification status. Place facts reviewed October 2026.
| Check | What to look for | IS-04Z1 today |
|---|---|---|
| Ingress protection | IP rating for dust and water | IP68 design |
| Fleet management | EMM and MDM support | Android 16 with EMM and MDM |
| Explosion protection | A separate certificate and marking | In progress; not issued |
| Where it applies | Mangaluru (Mangalore), Karnataka: Refinery process units, Petrochemical aromatics and polypropylene units, Underground crude storage caverns | Classified by the site operator |

An intrinsically safe Android smartphone designed for Zone 1 and Zone 21 hazardous areas in Mangalore India. It is pre-launch: IECEx, ATEX and NEC 500 certification is in progress ahead of the Q4 2026 launch.
Who operates there and which kinds of classified area a handset would meet, from the SAMS site research.
MRPL was established in 1988, is a subsidiary of ONGC and has a design capacity of 15 million tonnes a year, including a polypropylene unit.
The Mangalore SEZ covers about 1,600 acres, 15 km from the city off NH 66, and houses OMPL, a petrochemical unit with about 1 million tonnes a year of paraxylene capacity.
The new port opened in 1968, handles about 75 percent of India's coffee and cashew exports and is India's seventh-largest container port.
ONGC held about 71.6 percent of MRPL and HPCL about 17 percent as of 2020, so the refinery sits inside the public-sector oil group.
The international airport is about 15 kilometres from the city centre and the city's average elevation is 22 metres above sea level.
It has two hydrocrackers for premium diesel, two continuous catalytic reformers for high-octane petrol and a 0.44 million tonne polypropylene unit.
“Industrial” describes a phone built for plant conditions: sealed, drop-resistant and manageable at fleet scale through Android Enterprise. It does not by itself mean the phone may enter a classified area. Only a device with a valid explosion-protection certificate and marking may do that.
The IS-04Z1 is designed to be both an industrial Android phone (IP68, 4,000 mAh battery, 50 MP camera, Android 16 with EMM and MDM support) and an intrinsically safe one. Its explosion-protection certificates are in progress and have not been issued.
In Mangaluru (Mangalore), Karnataka. The refinery and the SEZ petrochemical unit sit apart, about 15 km separating the zone from the city, so fleets run across several sites. MDM or EMM enrolment, which the IS-04Z1 supports, helps maintain control. Charging stays in safe areas such as control rooms.
A short checklist for anyone writing or reviewing the specification, with the IS-04Z1 status against each point.
No. Nothing can be bought or taken into a classified area today: certification is in progress and launch is planned for Q4 2026. What is available now is the datasheet, the written certification schedule and evaluation units for safe-area use.
SAMS has not published a price. Any figure you are offered for an uncertified Ex phone should be treated with caution; written indicative pricing is available for a defined quantity and site.
Yes by design: IP68 sealing, a 4,000 mAh battery, a 50 MP camera and Android 16 with EMM and MDM support. The explosion-protection certificates are separate and still in progress.
Likely candidates are refinery process units, petrochemical aromatics and polypropylene units, underground crude storage caverns, marine terminal. Which areas are classified, and to what zone, is set by the site operator's own area classification drawings.
Not exactly. Explosion proof is a broad everyday term; intrinsic safety is one protection concept, which limits energy so ignition cannot occur. Flameproof (Ex d) is a different concept that contains an explosion. The IS-04Z1 is intrinsically safe by design.
The refinery includes crude distillation, hydrocrackers, reformers and a polypropylene unit, with tank farms and port connections, all with classified areas defined by the operator. Request the area classification before entering.
The period from December to March is very dry, while 95 percent of the annual rain falls between May and September. Many operators schedule outdoor work accordingly.
No. They are run by different organisations, so each classifies its own areas and sets its own equipment rules. Confirm with MRPL and with the SEZ petrochemical operator separately. Approval at one does not imply approval at the other.
More on Mangalore India, and on other places in India.
Tell us what you need to equip and where. The SAMS team answers by email with the datasheet and where each certification route stands.
Tell us the zone, gas group and operator. We will send the datasheet and the certification schedule.