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South Africa · Zone 1 / Zone 21

Explosion proof phone for South Africa: fuels, chemicals and mining

A Zone 1 / Zone 21 smartphone for crews at the Secunda and Sasolburg complexes, the Natref and Cape Town refineries, Mossel Bay, the fuel terminals and the surface plants of South African mining. It is pre-launch: IECEx is in progress, and the South African Ex certificate follows it. Often searched for as an “explosion proof phone”, the IS-04Z1 uses intrinsic safety as its protection concept.

Launching Q4 2026 · IECEx in progress · local Ex certificate to follow

SAMS IS-04Z1 explosion proof mobile phone, front view
Local approvalSANS ExPlanned · after IECEx
AvailabilityQ4 2026via authorised distributors
South Africa
SANS 60079 · IECExIECExATEX 2014/34/EUNEC 500 Class I Div 1IP68Zone 1 / Zone 21Android 16Qualcomm Snapdragon
Where it works · South Africa

Where it is designed to work in South Africa

South Africa's classified areas are built around synthetic fuels and chemicals, where Secunda and Sasolburg are among the largest process sites anywhere, alongside coastal refining and fuel terminals and a mining industry whose surface plants handle coal and other combustible dusts.

Operators and contractors such as Sasol, Natref and Astron Energy need an explosion proof mobile phone they can carry into classified areas at Secunda, Mpumalanga, Sasolburg, Free State and Milnerton, Cape Town. The IS-04Z1 is designed for Zone 1 and Zone 21 duty there.

Operators, EPCs and contractors

Sasol
Synthetic fuels and chemicals at Secunda and Sasolburg
Natref
The inland refinery at Sasolburg
Astron Energy
The Cape Town refinery and fuel distribution
PetroSA
The gas to liquids complex at Mossel Bay
Transnet Pipelines
Fuel pipelines and terminals between Durban and Gauteng
Eskom
Coal-fired power stations and their coal handling plants
Exxaro and Seriti
Coal mining in Mpumalanga and Limpopo
Sibanye-Stillwater and Valterra Platinum
PGM and gold mining and processing
AECI
Explosives and chemicals for mining and industry

Industrial areas and sites

Secunda, Mpumalanga
Synthetic fuels and chemicals complex
Sasolburg, Free State
Chemicals production and the Natref refinery
Milnerton, Cape Town
The Astron Energy refinery
Mossel Bay, Western Cape
Gas to liquids complex and offshore gas
Durban
Fuel import terminals, tank farms and the chemical cluster
Richards Bay
Coal export terminal and bulk liquid storage
Saldanha Bay
Port and bulk liquid fuel storage
Mpumalanga coalfields
Coal mines and coal-fired power stations
Built for local conditions

Built for South African operating conditions

South African sites mix highveld weather, with hot summers, cold winter mornings and violent storms, with the dust of coal and mineral handling and the sheer scale of the Secunda complex.

For evaluators in South Africa, the IS-04Z1 explosion proof mobile phone is designed around these points: Highveld heat and winter cold; Hydrogen-rich process streams; Coal dust and Zone 21; A full shift away from a charger; Coverage across very large sites; Control over a large fleet.

IP ratingIP68
Battery4,000 mAh
Camera50 MP
OSAndroid 16

Highveld heat and winter cold

Summers are hot and winter mornings on the highveld are cold. IP68 sealing keeps water and dust out, and the certificate will state the ambient range the device is approved for.

Hydrogen-rich process streams

Synthetic fuels and refining involve hydrogen-rich streams, which put some areas into gas group IIC. A marking target of Ex ib IIC covers the most demanding gas group as well as IIA and IIB.

Coal dust and Zone 21

Coal handling, conveying and preparation at mines and power stations create Zone 21 dust areas, which the design covers. Underground mining is equipment Group I and outside this device's scope.

A full shift away from a charger

Process plant and conveyor routes offer no safe area socket mid shift. The 4,000 mAh battery is sized for a working day with camera, torch and GNSS in use.

Coverage across very large sites

On sites the size of Secunda, or out on a mine's surface plant, the device falls back to plant Wi-Fi, and four constellation GNSS fixes a position between structures.

Control over a large fleet

Handsets pass between shifts and contractors. Android 16 with EMM and MDM support gives enrolment, remote lock and remote wipe, and keeps the fleet inside corporate policy.

Approvals in South Africa

Certification programme ahead of Q4 2026 launch.

South African law requires explosion protected apparatus to carry a certificate from a certification body accredited by SANAS, issued against the SANS 60079 series. That certificate builds on the IECEx report, which is in progress; the South African certificate follows.

Planned

SANS Ex

South African Ex certificate · SANAS-accredited bodyPlanned · after IECEx
In progress

IECEx

International Electrotechnical CommissionZone 1 · Zone 21 · Gas · Dust
In progress

ATEX

EU Directive 2014/34/EUII 2 G Ex ib IIC T4
In progress

NEC 500

National Electrical CodeClass I Div 1 · North America
Regulatory route · South Africa

What your HSE and procurement teams will ask for.

Under the Occupational Health and Safety Act and its electrical regulations, explosion protected apparatus used in a hazardous location in South Africa must be certified by a certification body accredited by SANAS, the South African National Accreditation System. Certification is to the SANS 60079 series, which mirrors IEC 60079, and the IECEx test report is normally the technical basis. Mines work under the Mine Health and Safety Act with equivalent requirements.

Radio equipment needs ICASA type approval before it can be sold or used. Large buyers such as Sasol and the mining houses also apply their own engineering standards and supplier vetting, including broad-based black economic empowerment scoring, so supply runs through a locally registered partner.

Use cases · South Africa

Where the IS-04Z1 explosion proof mobile phone goes to work.

Typical Zone 1 and Zone 21 duty for the IS-04Z1 explosion proof mobile phone in South Africa includes: Plant rounds at Secunda and Sasolburg; Turnarounds at Natref and Cape Town; Fuel terminals at Durban, Richards Bay and Saldanha; Surface coal handling and processing.

Synthetic fuels and chemicals01

Plant rounds at Secunda and Sasolburg

Process areas cover a vast footprint, and a query needing a photograph can cost a long walk back to a control room. A permitted handset puts the image, the reading and the call at the equipment.

Refining02

Turnarounds at Natref and Cape Town

Refinery shutdowns concentrate contractor hours into short windows across a classified process area. Supervisors clear hold points and close permits from the work front.

Terminals and marine03

Fuel terminals at Durban, Richards Bay and Saldanha

Tank farms, gantries and jetties put people where vapour is present and a loading window has to be held.

Mining04

Surface coal handling and processing

Coal preparation, conveying and stockpiles create Zone 21 dust areas at mines and power stations. Shift teams report plant condition with photographs and coordinates as they find it.

How to buy · South Africa

How to evaluate and buy in South Africa

Nothing ships before certification completes. Here that means the South African Ex certificate as well as IECEx, so plan your rollout around that date.

  1. 01

    Send the site details and operator specification

    Tell us the zone, the gas group, the temperature class and where the fleet will work, and send the operator device clause if there is one.

  2. 02

    Take the datasheet and certificate schedule

    You get the technical datasheet and a written schedule of which certifications are in progress and in what order, ready to attach to a technical bid.

  3. 03

    Book an evaluation unit or join the pilot programme

    Once certification permits release, units go to sites that have registered a requirement. A pilot with your own SIM, MDM and permit system settles what a specification comparison cannot.

  4. 04

    Supply through a South African partner

    Supply runs through a locally registered partner with supplier registrations and B-BBEE credentials, with the South African Ex certificate and ICASA type approval handled as part of delivery. Tell us your mobilisation date.

Questions · South Africa

Frequently asked questions

Asking about a site in South Africa?

Send your site, zone and gas group, and we will answer for your plant rather than in general.

Ask about South Africa →
Is the IS-04Z1 approved for use in South Africa yet?

No. The device is pre-launch: IECEx certification is in progress and the South African Ex certificate follows it. Nothing should be planned into a hazardous location until the certificates exist.

Do I need a South African Ex certificate?

Yes. Explosion protected apparatus used in a hazardous location in South Africa must be certified by a SANAS-accredited certification body to the SANS 60079 series. It is in the programme, sequenced after IECEx.

Is it suitable for underground mines?

No. Underground mining is equipment Group I, a separate category from the surface industry Group II that this device targets. Surface plant classified as Zone 1 or Zone 21 is within scope.

Does the phone need ICASA approval?

Yes. It carries 4G LTE, Wi-Fi, Bluetooth and NFC radios, so ICASA type approval is required and forms part of the launch programme alongside the Ex certification.

Can it be used where hydrogen is present?

The marking target is Ex ib IIC T4, and IIC is the gas group that includes hydrogen. The final marking will be confirmed on the certificate, and operator management of change still applies.

When will units be available, and who repairs them?

Launch is Q4 2026, with supply in South Africa following the local Ex certificate. Warranty and service run through the South African partner SAMS is appointing, and repair of certified Ex equipment must be done by a recognised facility.

What is the price of an explosion proof phone in South Africa?

No list price is published before the certificates exist. Pricing is quoted in writing against quantity and configuration through the South African partner, so it is set with the channel rather than published.

Enquiry · South Africa

Ask about the IS-04Z1 for South Africa

Tell us the site, the zone and gas group, and roughly how many handsets. The SAMS team replies by email with the datasheet and the certification schedule for South Africa. The IS-04Z1 is pre-launch and certification is in progress, so there is no list price yet; indicative pricing is issued in writing against a stated quantity and site.

Enquiry · South Africa

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Distribution · South Africa

Seeking partners in South Africa and southern Africa.

We are appointing a South African channel partner with supplier registrations, B-BBEE credentials and genuine service capability, ahead of the Q4 2026 launch.

Regional office
South Africa (partner)
Languages
English
Registered
United Kingdom